High voltage direct current relay: Why is it indispensable in modern power systems?

Update:26-06-2025

As an important component of power systems, high voltage direct current relay is widely used in high voltage direct current transmission (HVDC) systems, equipment protection, and power transmission. Its role is not only to control the connection and disconnection of circuits, but also to protect electrical equipment. With the advancement of science and technology, HVDC technology has shown its unique advantages in long-distance and large-capacity power transmission, and high voltage DC relays have played a vital role in ensuring the safe and stable operation of the system.

High voltage direct current relay is a switching device used in high voltage direct current circuits, mainly used to achieve automatic control and protection of current. Unlike traditional AC relays, DC relays need to have stronger voltage resistance, heat resistance and arc resistance when working at high voltage. Since DC current does not periodically cross zero like AC current, this requires the relay to be able to stably switch the circuit under high voltage and long-term power supply.

Application areas of high voltage direct current relay
High voltage direct current transmission (HVDC) system
High voltage DC relays play a core role in HVDC systems. HVDC technology can transmit electricity to remote locations with less power loss, especially for submarine cables or cross-border power grid connections. Relays ensure that the circuit is disconnected in time in the event of a short circuit or other fault, protecting the stability of the system.

Power equipment protection
In substations and power plants, high-voltage DC relays are widely used to protect important power equipment such as transformers and switchgear. In the event of a system failure, it can quickly disconnect the circuit to avoid equipment damage.

Electric vehicles
In recent years, high-voltage DC systems such as electric high-speed railways and electric vehicles have become increasingly popular, and high voltage direct current relays have also been widely used in these fields. It can ensure that the battery system and electronic control system of electric vehicles operate within the normal working range.

Key technical requirements of high voltage direct current relay
High voltage withstand capability
High voltage DC relays need to withstand extremely high voltages, even up to hundreds of kilovolts. To ensure safety, the insulation material and design of the relay must be able to withstand strong electric fields and voltages to avoid electric shock or arcing.

Arc suppression capability
Since DC current does not periodically cross zero, relays are prone to arcing when breaking current. In order to prevent arcs from causing equipment damage or fire, high-voltage DC relays need to have strong arc suppression capabilities, which are usually achieved through special arc elimination designs.

High switching speed
The switching speed of the relay is crucial to the role of protecting the circuit. In the event of a fault, the relay must be able to quickly disconnect the circuit to prevent the fault from spreading. Its switching response time is usually in the millisecond level to ensure rapid protection of the power system.

Working principle of high voltage direct current relay
The basic working principle of high voltage direct current relay is similar to that of ordinary relays. When external current passes through the coil of the relay, an electromagnetic field is generated, which in turn drives the contacts inside the relay to connect or disconnect. Due to the characteristics of direct current, the contacts of the relay need to withstand a large current when opening and closing, so its design must take into account the prevention of arcs and ensure that the contacts are not burned.

As an indispensable part of modern power systems, high voltage direct current relays are not only limited to ensuring the safe operation of equipment, but also provide technical support for efficient and stable power transmission. With the continuous advancement of technology, its application prospects in the fields of smart grids, environmental protection and energy saving, and high-voltage direct current transmission will become more and more broad. In the future, as the power system's requirements for intelligence, high efficiency, and high reliability continue to increase, high-voltage DC relays will surely show greater development potential.

Zhejiang Zhongxin New Energy Technology Co., Ltd.
Zhongxin has more than ten years of relay research and development, manufacturing experience. A number of technical talents are experts in the field of relay research and development in China earlier, with strong technical force. They are the standard drafting units for the domestic magnetic latching relay industry, and are national high-tech enterprises undertaken by the National 863 Spark Program.
● Our annual production capacity reaches more than 50 million pieces
● We have a strong R & D team
● We have two own production plants
● We have our own testing laboratory and the most advanced and complete testing equipment